PCB Design Services For The Electronics Industry

By Jeannie Chapman


PCB design services must be provided by skilled professionals with enough experience to come up with the optimum physical layout for a client's printed circuit board. They must have the resources and capability to deploy the latest CAD software and other PCB design tools to handle complex designs and all kinds of boards. Generally speaking, the designing process has the same multiple stages irrespective of the type of board and the layout, and it all begins with schematic captures.

At this point, it would be appropriate to note that the client is usually required to provide the designer with information about at least three basic aspects. One is the aforementioned schematic, although it may also be provided by the client as a netlist file. The netlist is simply a file that contains all the connectivity information for the design, along with descriptions of components used.

The client also has to provide the BOM (bill of materials) that lists all the components to be used and their footprints, although some designers also offer assistance with component footprint capture. Then there's also the board outline that must be provided. The outline, schematic/netlist and the BOM together constitute all the necessary information that will be used for designing the PCB.

Designers start with the netlist or schematic and use techniques such as library development, signal integrity checks, thermal simulation, stress analysis, EMI checking, etc. The series of intermediate steps lead to the development of a file in the gerber format. This is the final end product that designers hand over as a complete PCB image that is directly used in the manufacturing process.

The designer must be capable of coming up with solutions for complicated analog, digital, RF and mixed PCBs. Then there's also the type of board, which can be single-sided, double-sided or multi-layered. The board's size may vary, and so can the pin densities and component quantities.

There's also the question of deciding on the characteristics of the board. This refers to the method used to mount components and create the traces for the circuit. Surface-mount technology is the most popular technique used now for mounting components.

Components on boards that use this technology have their end caps soldered on the same side as the components themselves. This is hugely different from earlier techniques such as through-hole boards. The leads of components in such older boards were inserted through holes and soldered on to the traces on the other side.

In addition to designing new boards, PCB designers are often called upon to perform other tasks. For instance, one common service is an evaluation of an existing design, its components and the footprint captures. They may also be asked to help out with procuring prototypes, check for availability and price information against the bill of materials.

Certain PCB design services are required even after the client receives the finished product. Customers may seek changes to the design immediately or in future, and reorders are quite common. It works the other way around too, with designers asked to reverse engineer gerber files or film artwork into a netlist format or schematic. This is often required when complex circuits require heavy modifications at the most basic level.




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